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TOCALO is a comprehensive manufacturer of surface treatments developing thermal spraying and other surface modification technologies.
We are a process manufacturer with world-class technological capabilities and achievements in the field of surface modification, particularly for our thermal spraying technology. Our thermal spraying technology and highly developed coating technology for producing chemical reactions and physical effects enable us to offer solutions for various customer needs.
- Thermal spraying technology
- Other surface modification technologies
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Thermal spraying technology
Thermal spraying technology produces a functional coating by spraying onto a workpiece fine particle of metal, ceramic, or other material melted at high temperatures.
Thermal spray materials and methods can be combined to produce coatings with a wide variety of properties.Atmospheric Plasma Spraying (APS)APS is plasma spraying performed in atmosphere using a high-temperature plasma jet heated to over 10,000°C to produce coatings.
APS is plasma spraying performed in atmosphere using a high-temperature plasma jet heated to over 10,000°C to produce coatings.
Vacuum Plasma Spraying (VPS)VPS is a plasma spraying method performed in a low-vacuum, inert gas atmosphere.
VPS is a plasma spraying method performed in a low-vacuum, inert gas atmosphere.
Electric arc spraying process (arc process)The electric arc spraying process uses the heat from the arc discharge to melt wires, then the molten material is sprayed onto the substrate to form coatings.
The electric arc spraying process uses the heat from the arc discharge to melt wires, then the molten material is sprayed onto the substrate to form coatings.
High Velocity Oxy-Fuel (HVOF) spraying processThe HVOF spraying process generates a high-speed flame creating a coating with extremely high density and high bonding strength.
The HVOF spraying process generates a high-speed flame creating a coating with extremely high density and high bonding strength.
Powder flame spraying processThe powder flame spraying process melts the sprayed coating to produce dense and low-porosity coatings enabled by fusing treatment.
The powder flame spraying process melts the sprayed coating to produce dense and low-porosity coatings enabled by fusing treatment.
Rod flame spraying processThe rod flame spraying process uses ceramic rod material.
The rod flame spraying process uses ceramic rod material.
Wire flame sprayingThe wire flame spraying process uses metal or alloy wires as its materials and combustion gas flame to form thicker coatings.
The wire flame spraying process uses metal or alloy wires as its materials and combustion gas flame to form thicker coatings.
Suspension plasma spraying (SPS)SPS is plasma spraying using fine feedstocks in a slurry form (suspension).
SPS is plasma spraying using fine feedstocks in a slurry form (suspension).
SDC (thick coating)The SDC process forms hard and thick coatings resistant to high impact environments.
The SDC process forms hard and thick coatings resistant to high impact environments.
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Other surface modification technologies
TOCALO has developed an array of surface modification technologies, including coating formation that uses chemical reactions.
Our wide menu of technologies enables us to propose modifications that fully meet customer needs.CDC-ZAC coatingThe CDC-ZAC coating is a chemical densification process that produces a complex ceramic coating.
The CDC-ZAC coating is a chemical densification process that produces a complex ceramic coating.
TD processThe TD process produces a super hard coating with excellent wear and seizure resistance.
The TD process produces a super hard coating with excellent wear and seizure resistance.
PTA processThe PTA process is performed by the overlay-welding method using plasma to produce coatings with excellent bonding strength and shock resistance obtained by metallurgical formation.
The PTA process is performed by the overlay-welding method using plasma to produce coatings with excellent bonding strength and shock resistance obtained by metallurgical formation.
WIN KOTE®WIN KOTE is a chemical vapor deposition (CVD) process suitable for workpieces with complex three-dimensional geometry and large or long components.
WIN KOTE is a chemical vapor deposition (CVD) process suitable for workpieces with complex three-dimensional geometry and large or long components.
PVD processThe physical vapor deposition (PVD) process has multiple coating options depending on the base material and enables minimal thermal distortion of the substrate.
The physical vapor deposition (PVD) process has multiple coating options depending on the base material and enables minimal thermal distortion of the substrate.
Laser cladding processThe laser cladding is an overlaying process using a laser beam as its heat source. The process forms coatings with excellent bond strength and wear resistance with little heat influence on the substrate.
The laser cladding is an overlaying process using a laser beam as its heat source. The process forms coatings with excellent bond strength and wear resistance with little heat influence on the substrate.